Please provide me the complete details on manufacturing process of silica ramming mass including the composition.

Thanks

manufacturing process of ramming mass with machines

manufacturing process of silica ramming mass

Acidic Ramming Mass that we provide is used in the lining of induction furnaces. Quality of Acidic Ramming mass is directly related to the heating performance of the furnaces. Better quality of lining results in the smooth working of furnaces, optimum output and better metallurgical control. Our Acidic Ramming Mass is manufactured under strict supervision of qualified & experienced work force, keeping all these aspects in mind. Proper check is exercised on magnetic process to assure iron free material and to assure proper composition of granules according to furnace capacity. The granulation of the mix is optimized, keeping in view, the furnace make and capacity for best results.

Acidic Ramming Mass, provided by us, is characterized by thermal stability, corrosion resistance and wear & tear resistance because it contains less binders, fire clay and moisture compared to plastic refractories. Our superior quality Acidic Ramming Mass is stringently manufactured under strict supervision of qualified and experienced work force. Proper check is exercised on magnetic process to process iron free Acidic ramming mass and to assure proper composition of granules according to furnace capacity.

Granulometric Composition Of Commercial Acidic Ramming Mass :
Size Percentage :
4 mm to 1 mm 33 %
1 mm to 0.20 mm 30 %
0.20 mm to 0.06 mm 17 %
0.06mm & Below 20 %

Basic Ramming Mass :
Basic Ramming Mass is suitable for induction Furnaces for production of high quality alloy steel, mild and low allow steel.

Furnace Specific Benefits :
We are the only manufacturer to give material as per the furnace capacity and make of the user. The granulations of the mix are optimized keeping in view the furnace make and capacity, thus giving maximum and best results.

Our Acidic Ramming Mass :
Recommended For Lining the iron melting coreless induction furnace
Premixed with binder to customer's specifications
Maximum recommended use limit - 3092oF (1700oC)
We manufacture Ramming mass under completely controlled conditions and the formulation is prepared with consultations of major furnace manufacturers. It is best suited to control :
Reactivity of the refractory
Temperature in which reactivity takes place
Sintering characteristics of the lining
Density and strength of the lining