a study on inventory management in tvs sundaram
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Inventory management of toyota
Inventory management of volvo
Inventory management of hyundai
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#2
Inventory management of toyota 

Supply chain management at Toyota is an element of the company's operating strategy that is based on the Toyota Production System (TPS). It was developed in the 1940s by Shigeo Shingo and Taiichi Ohno. As Toyota's success gained worldwide coverage, it was followed by interest from other companies in TPS whose principles are expressed by the term "lean manufacturing"

Liker (2005, p.16) lists the following components of the Toyota Supplier Partner Hierarchy: mutual understanding and trust, interlocking structures, control systems, compatible capabilities, information sharing, Kaizen and Kaizen learning and learning activities.

"JIT system - a system that organizes resource information flows and decision rules that enable a company to realize the benefits of JIT principles." (Krajewski, Ritzman and Malhotra, page 349)

Elements of the just-in-time system are being proactive in problem exposure, Kanban-based shot production, Total Quality Management, waste disposal, inventory reduction by involving suppliers in the planning process , Continuous improvement, -operation.

According to Kanban each party travels with a card. Only new stocks will be needed when that part is used, the card will be removed, using signals to replenish this part. Kanban is well integrated into Toyota's production system, because at Toyota there are a limited number of parts with a stable demand for them. In addition, the product mix is low and exchanges are infrequent.

Capacity planning in any company is part of a supply chain management for that specific company. Toyota's way of planning capacity is that it strives to eliminate inventory. To achieve this goal, Toyota largely depends on the traction system. Generally, the main objective is continuous improvement.

Another pioneering operational excellence at Toyota and later adopted by other companies around the world is a "Lean Concept". Lean philosophy aims to achieve the elimination of all waste, superior customer service, and Lean is based on the traction system where the disposal of waste seen as a primary objective. Just-in-time inventory management allows a company to gain a competitive edge by not having to have a large amount of inventory in their warehouses, but only to order parts when they are really needed. According to just in time the new material philosophy will only be produced when the old stock of that material has ended.

Liker (2004, pp. 28-29) shows the seven major types of waste that do not add value in business and manufacturing, suggesting the eighth type as well. It is about overproduction, waiting, unnecessary transport or transportation, overprocessing or improper processing, excessive inventory, unnecessary movements, defects and unused creativity of employees.

In today's highly competitive global marketplace companies are forced to seek opportunities to create competitive advantage for them not only to expand their market share but also to survive at all. Supply chain management is an aspect for any business that must be properly examined in order to identify ways to improve it. Improving supply chain management can reduce costs for a business and increase efficiency and requires a strategic approach to be implemented towards it.

Toyota Motor Corporation is currently one of the model companies worldwide in many respects to conduct a successful business practice, including supply chain management. The principles of Just in Time, Kanban, Lean Manufacturing, Kaizen and others provide competitive advantage for Toyota and provide efficiency in many business functions along with supply chain management. Other companies that wish to increase their productive efficiency should consider these principles and, if necessary, implement them in their own business practices. It must be done, of course, taking into account the current culture within the organization and the level of knowledge and qualification of employees. Therefore, some of the principles practiced by Toyota can be adopted by other companies with some adjustments.

Inventory management of volvo 

Volvo Cars is working with automotive fleet service provider Manheim on a common international platform for managing inventory and wholesale of used vehicles to its franchised dealers. According to Manheim, the platform will enable the Swedish automaker to introduce the latest technology in used car systems in 26 countries, including major European markets, the United States, Brazil, Australia, Russia, Japan and China.

Manheim said the tool will also offer "a top-of-the-line experience" for Volvo retail consumers, looking for used models, under the Volvo Selekt program in all of its key territories.
Manheim is using its enterprise software platform, known as RMS, to run the system, but the retail end of the project has been developed by its German automotive marketing business, Modix.

The start-up of the global project, scheduled for completion in mid-2016, is being coordinated between the respective Volvo Cars teams in Gothenburg and the Manheim project team based in the United States, United Kingdom and Germany. Once fully implemented, the system is expected to manage the sale of 40,000 used Volvo cars per year between the manufacturer and the network of franchised dealers. This supports Volvo Cars' plans to substantially increase its international sales of used cars.

"Volvo Cars is setting a real precedent here, with an innovative approach to managing all of its used-vehicle inventory around the world, across the value chain," said Nick Ruso, newly appointed Global RMS president, with Headquarters in Manheim, Atlanta, USA. "Manheim's RMS platform will allow each of Volvo Cars' national sales countries to control and sell their wholesale inventory in a single integrated system.

He continued by stating that the Modix stock locator would allow consumers the ability to navigate a complete selection of models offered by the Volvo Selekt Used Car program in all 26 countries.

From left to right: (top row) Sebastian Fuchs, Director International Used Car, Volvo; Sandy Swartz, president, Manheim; Bernard Bradley, Vice President, Global Sales, Volvo; Anita Gamlen, director of the Manheim Europe group; (Sitting) Kjell-Åkes, Vice President of Indirect Purchasing, Volvo; John Bailey, Executive Vice President, International Operations, Manheim.

Inventory management of hyundai

Coordinated inventory control is a concept within inventory management in which decisions are based on stock and demand situations across a system of interconnected warehouses and inventories and where control parameters are simultaneously determined and established in all the installations.

HYUNDAI Parts manages the distribution, sales and services related to the aftermarket for HYUNDAI Group companies and has complex structures and complex multi-level storage and centralized control routines. These warehouse structures are suitable for a coordinated inventory control approach.

A new multilevel inventory control model has been developed by NGIL especially for the HYUNDAI Parts supply chain in India. The model uses advanced mathematical concepts to mimic HYUNDAI parts inventory systems consisting of several dealerships and warehouses in a market. The model optimizes reorder points at all locations with the goal of minimizing total system costs while maintaining or increasing today's service to end customers.

The aim of this article is to prepare this pilot study by analyzing the information systems, processes, structures and routines of HYUNDAI Parts, design methods for the extraction and calculation of the necessary parameters, selecting a suitable market and making a selection of suitable spare parts And accessories to be included in the pilot study. A suitable market for the pilot study and a method for selecting and classifying 100 parts with all the necessary parameters are the main results of the article.

The study is carried out as an action research project, which means that they are placed in the headquarters of HYUNDAI parts in North India and observe the daily work, perform the necessary data extractions of IT systems and Daily interviews. The data collected are a combination of primary and secondary quantitative data from IT systems and calculations, as well as many primary qualitative data from interviews and observations.

Great obstacle in generalizing to other manufacturers HYUNDAI parts with the same structure or even with other parts manufacturers. The main discrepancy between the NGIL model and the current HYUNDAI part control methods is how service levels are measured and how goals are achieved at these service levels. We have also done a simulation study for some of the selected parts and found that the potential for cost reduction is significant and that the optimized solution meets target service levels in almost all cases. We also found that there are no clear correlations or patterns between cost reduction and any features of the parts that were studied, implying that a larger simulation study or a real-life pilot study is needed to further investigate everything The potential of the NGIL Model.


 

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