14-04-2011, 03:11 PM
Presented By
Rajashekhar S Savadi
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Rapid Prototyping in automobile Industry
Introduction
For example
…….Head light
Fault replacement (say 100 cars, 1 week or less)
Solution?
Formula 1
Parts directly fitted to cars
Quicker modifications
Reduced cost
Assemblies of parts into single component
• Cooling Duct
cooling of electrical system
traditional method – immpossible with one piece
necessary because of packing problems in F1 car
Made from SLS nylon-12
Formula Student
Annual racing competition since 2001
Teams from worldwide universities
If less time taken to manufacture then more time is left for design and optimisation
Changes to previous yrs is easy …..
Body work assembly
air intake manifold
Around 28 body parts by SLA process
Desire for low weight so less space for air intake manifold
High temp around engine….
SLS –more durable nylon
7 parts by SLS
1 by FDM
air-conditioning system
History
Present design using CAD
Fluid flow analysis, FEM analysis
Rapid prototyping --- CAM
Prototype Automotive Gearbox
Assembly of the rapid prototypeparts ready for fitting of theinternal mechanical parts
J H Automotive Services
Client- Getrag Ford Transmissions
2 prototypes.
clients 3D CAD data
Selective laser sintering(powder based) – ceramic mould
prototype gearboxes of aluminium then CNC machined