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25-10-2010, 03:05 PM
i want to do a project on plc based automatic bottle filling station. so some body plz post relevant data about this topic
-sajith
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[attachment=11173]
Automatic bottle filling system using PLC
About PLC
• Definition
• Basic Block Diagram
• Features
• Language Used
PLC Definition
Digital electronics device that use programmable memory to store instruction & to implement specific functions such as logic, sequence, timing, counting arithematic etc to control the m/c & process.
Features of PLC
• It is field programmable by the user.
• Centralized system, modular
• It contains program function like logic timing , counting, arithmetic etc.
• It provides checking in a diagnostic manner.
• It scan memory, input, output in a deterministic manner.
• It can be monitored.
Language used for PLC Programming
• Ladder
• Functional Block Diagram
• Statement List
Ladder
The diagram look like a ladder in a way so is called ladder diagram
• Functional Block Diagram
I0.1
• Statement List
A I 0.1
A I 0.2
= Q 4.1
• Schematic Diagram of Temperature And Level Control System
• Actual Hardware of the Project
Components / Instruments used
• PLC
• Program Loader/ Monitor
• DC Motor
• Transformer
• Relay
• Pump
• Photoelectric Sensor
• Switch
• Indicator
• Thermostat
• Push button
• Solenoid Valve
• Heater and stirrer
• Rectifier
PLC
Specifications:
• Make : Siemens
• Model: S7 300
• Digital Input : 16
• Digital Output : 16
• Analog Input : 4
• Analog Output : 4
DC Motor
Output Power:12 Watt
Nominal Voltage:12 & 24 Volt
Nominal Speed up to:4500 rpm
Transformer
Step Down Transformer
Primary 230 v ac
Secondary 0-24 v ac 750 mA
Relay
A relay is an electrical switch that opens and closes under the control of another electrical circuit
Pump
Submersible Pump
Specification:
Make : China
Model: JUGNU HJ- 901
Voltage : 165- 250V/ 50 Hz
Power : 12 w
Output: 800L/H
Photoelectric Sensor
• Model CP18D1BAD2,
• Make : Honeywell
• Scan Distance 100 mm
• Supply voltage : 0 to 30 v dc
• Current consumption <20 mA
Switch
Two types: Momentary Push Button
Maintained Push Button
Indicator
• 24 V dc
Conveyor Arrangement
• Thermostat
Rectifier
Used for operation of DC motor for conveyor
Operation Sequence
• By pressing ‘Start’ push button,the process will start.
• The sensor 1 will indicate low temperature.this will increase until the high level sensor will senses.
• Then the process fluid is filled in the reservoir /process vessel with the help of inlet pump.
• Then the sensor 2 will indicate the high level.The pump is stopped when the high level sensor is sensed.
• At that time heater and stirring system will start working provided thermostat indicate low temperature.
• When the fluid temperature is increased to the high limit,the thermostat will sense it and cut off the system.
• After thermostat senses the high temperature,the outlet of the solenoid valve is on.
• After releasing all the water from the process vessel through the solenoid valve,the same process will repeat continuosly until it is not stop by ‘stop’ switch.
• Fluid inlet,low level of the fluid,high level of the fluid,switching on of heater and fan,thermostat low temperature,fluid outlet indications are given in the announciation panel
Conclusion
• Progamming Logic Controller is an multiloop control system intensively used in Automotive Industries.
• It reduces the manpower and increase the smoothness of the operation.
• It improves the quality of the product.
• Control the process parameter with better accuracy.
Problem Faced
• To set the pointer of the level indication system properly.
• To connect the dc motor with the fan or stirrer.
• Switching time of thermostat
• To maintain the thermostat at certain cut off temperature limit.
Future Work
• A limit switch
• Automatic pick up of bottle after filling up it.
• Lids to be fixed on the mouth of the bottle.
• Automatic labeling of bottle.
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A Bottle Filing Station is a industry where Filing of Water Bottle take Place or any other like Cold drink bottle filing etc.
It can be made using any Brand of PLC. help regarding PLC program of PLC Based Bottle Filling Station
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Im final yr electronic student...My project ic on plc based bottle filling control.....i want help in my project.
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please send me project synopsis of automatic bottle filling station
please send me project synopsis of automatic bottle filling station using plc
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to get information about the topic" plc based automatic bottle filling" refer the page link bellow
http://studentbank.in/report-plc-based-a...2#pid59262
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plz send me complete data about plc based automatic bottle filling,, thanx
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if u got this project plz mail me
(buttumar786[at]hotmail.com)
PLC based bottle filling
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