The BPCL Kochi refinery embarked on its 1966 voyage with a capacity of 50,000 barrels per day. Formerly known as Cochin Refineries Limited, the refinery was originally established as a joint venture in collaboration with Phillips Petroleum Corporation, USA. It was later renamed Kochi Refineries Limited, and today, it is a front-line entity as a unit of the Fortune 500 Company.
The refinery is located in Ambalamugal Kochi near Kochi in Kerala, and is one of the two refineries of BPCL, which currently has a refining capacity of 9.5 million metric tons per year (MMTPA). The product portfolio of the 190,000-barrel daily refinery today includes petrochemical feed-stocks and specialty products, as well as its range of quality fuels.
The products of this fuel-based refinery include liquefied petroleum gas, naphtha, motor alcohol, kerosene, aviation turbine fuel, high-speed diesel, fuel oils and asphalt. Specialty products for domestic markets include benzene, toluene, propylene, special boiling alcohol, mineral turpentine oil, sulfur and hydrogen.
The Kochi Refinery BPCL has been recertified for the coveted Integrated Management System (IMS) by M / s Bureau Veritas Certification for having met the requirements of the highest standards and practices in the areas of Quality Management, Environmental Management and Safety And Occupational Health. As a result, KR is certified as a Quality Management System - ISO 9001: 2008, Environmental Management System - ISO 14001: 2004 and Occupational Health and Safety Management System - OHSAS 18001: 2007.
Refinery Kochi is equipped to receive crude oil carrier very large crude carriers (VLCCs), and features the prestigious reception facilities for crude oil, which consists of a single point mooring (SPM) and associated farm coastal tanks In operation since December 2007. This facility helps the refinery to reduce freight heavily, in addition to increasing flexibility in the selection of crude oil. This, therefore, is an important infrastructure facility to accelerate future growth.
The refinery has facilities to evacuate products to consumer centers through roads, railways and platforms through pipelines. All major industries in the area connect with the refinery for product reception. The BPCL facility in Irumpanam is connected to the refinery through pipelines and is the main product distribution center of the refinery. Petronet CCK, a BPCL joint venture, deals with the 300km long pipeline connecting the refinery with several points of consumption in Tamil Nadu such as Coimbatore and Karur.
The Capacity-Building Modernization Project (Phase II) has been successfully completed and now the Kochi Refinery has a refining capacity of 9.5 MMTPA and could produce fuels for automobiles in accordance with Euro-III and Euro specifications -IV.
The refinery has now embarked on the project Integrated Refinery Expansion would increase the refining capacity of 9.5 KR MMTPA to 15.5 MMTPA and improve vehicle fuel quality to Euro-IV / V levels to meet The growing demand for petroleum products in the Indian market. This would also improve the refinery's waste stream to value-added distillates and create synergy for future diversification into value-added petrochemicals.
Kochi Refinery has also started the Propylene Derivative Petrochemical Project that would help KR produce value-added petrochemicals.
Kochi Refinery has a unique bond with its surroundings that is evident in the green blanket so carefully fed around it. The refinery has been blessed with a fine topography and the entire complex, stretching over more than one thousand three hundred acres has been built so that they blend naturally with it. Upcoming expansions and developments also adhere to this philosophy of blending with nature. The area includes the refinery tank rainwater harvesting and eco-park that has become a must-see place with extensive landscaped lawns and thatched awnings for conferences and meetings. Year after year, the refinery has been pocketed with praise for its commitment to the environment; For the integral care of the environment, the judicious storage, use and reuse of the water, the efficiency in the management of solid waste and effluents and the care to keep the atmosphere clean.